SAND PREPARATION
MELTING
MOULDING
CORE MAKING
HEAT TREATMENT
CLEANING – ABRASING
QUALITY CONTROL
SAND PREPARATION
SAND PREPARATION
- WEBAC brand sand preparation system with a capacity of 10 ton/hour is fed to the automatic moulding line.
MELTING
MELTING
- 1 unit 2*1000 kg/hour capacity IGBT controlled power sharing induction furnace
- 1 induction cooker with 500 kg/hour capacity
MOULDING
MOULDING
- WEBAC brand fully automatic 120 moulds/hour horizontal moulding line. Mould dimensions are 400 mm. x 500 mm. x 150 mm. + 150 mm.
- 2 semi-automatic press lines. Mould dimensions are 650 mm. x 750 mm. x 250 mm.
- In addition, for parts outside the dimensions of the automatic moulding line, hand moulding is performed.
CORE MAKING
CORE MAKING
- The cores of the products we cast in our factory core shop are produced by cold box, hot box and shell core methods and are given to the production line after the necessary quality controls are made.
- 12 litre Cold box core machine
- 12 litre Shell core machine
- Cores are made by hand with alfacet and carbon dioxide.
HEAT TREATMENT
HEAT TREATMENT
- Stress relieving and ferritisation processes are carried out.
- 1 heat treatment furnace 800x1000x1000 with 1 tonne capacity
CLEANING – ABRASING
CLEANING – ABRASING
- 1 pcs 1 tonne suspended shot blasting machine
- 1 pcs 750 kg drum shot blasting machine
- 1 pcs 350 kg drum shot blasting machine
- 2 stationary grinding machines
QUALITY CONTROL
QUALITY CONTROL
- The products manufactured in our company are subjected to all kinds of chemical, physical and ultrasonic tests and charge samples are archived in accordance with the standards. Analysis evaluation, microstructure control, notch impact tests, hardness tests, rupture and elongation tests are performed on each crucible.
- Metallography laboratory
- 3000 kg brinell hardness tester
- Rockwell hardness tester
- Quick lab thermal analyser
- Spectrometer analyser
